اصول و مبانی توسعه فناوری‌‌های ارتقای جزئی نفت سنگین در کانادا

نوع مقاله : مروری

نویسندگان

1 پژوهشگاه صنعت نفت، تهران، ایران

2 پژوهشگاه صنعت نفت،تهران، ایران

چکیده

قیر حاصل از ماسه نفت‌ها خواصی شبیه نفت فوق‌سنگین یا باقی‌ماندة خلاء پالایشگاه‌ها دارد. شرکت‌های مختلف توسعة فناوری‌ طی دهة گذشته بر روی فناوری‌‌های ارتقای جزئی قیر حاصل از ماسه‌نفت‌ها کار کرده‌اند. در این فناوری‌ها هدف سبک‌سازی جزیی قیر برای تطبیق با استانداردهای مورد نیاز ارسال با خطوط لوله می‌باشد. برخی از این فناوری‌ها در مراحل توسعه پایلوتی و برخی در حال ساخت واحد نمایشی می‌باشند. در این مقاله، ابتدا وضعیت کشور کانادا از نظر ذخایر ماسة نفتی، میزان تولید آن و روش‌های مختلف تولید ارائه می‌شود. فناوری‌های پیش‌رو در ارتقای جزئی قیر از منظر تاریخچه، مبانی علمی و اقتصاد ارائه و تحلیل می‌شود. نظر به تولید بالای نفت کوره در پالایشگاه‌های کشور و لزوم کاهش آن در قالب طرح‌های توسعه‌ای، این بررسی می‌تواند راه‌گشای خوبی برای محققین و تصمیم‌سازان صنعت پالایش نفت کشور باشد.

کلیدواژه‌ها


عنوان مقاله [English]

Partial Upgrading Technologies Development in Canada; Fundamentals and Concept

نویسندگان [English]

  • Mahdi Ahmadi Marvast 1
  • Saeed Shokri 1
  • Hamid Ganji 1
  • Arvin Khadem Samimi 2
1 Research Institute of Petroleum Industry of Iran; Tehran 14665-137
2 Research Institute of Petroleum Industry of Iran, Tehran, Iran
چکیده [English]

The decrease in recovery cost and the increase in oil price in the last decade resulted in tremendous increase in oil sands-derived bitumen production in Canada. Oil sands-derived bitumen has the same properties as heavy crude or vacuum residue. In the last decade, different technology development companies were engaged in developing partial upgrading technologies. In these technologies, bitumen properties are improved to meet the pipeline specifications. Some of these technologies are in pilot plant stage and some are in demo plant development stage. In this paper, oil sand reserves in Canada and its production are reviewed. Then premium partial upgrading technologies are presented and discussed. Technology development history, concept, and economics are the main focus in this study. As high fuel oil production is one of the main challenges of Iranian refineries, this paper could be a useful preliminary as a roadmap for researchers and the industry.

کلیدواژه‌ها [English]

  • Partial upgrading
  • Bitumen
  • Sand-Oil
  • Heavy Oil
  • Technology Development
[1] BP Statistical Review of World Energy; June 2016
[2] National Energy Board, Estimated Production of Canadian Crude Oil and Equivalent; https://www.neb-one.gc.ca/nrg/sttstc/crdlndptrlmprdct/stt/stmtdprdctn-eng.html; Retrieved 3 Feb 2017
[3] Alberta Energy Regulator, ST3: Alberta Energy Resource Industries Monthly Statistics, http://www.aer.ca/data-and-publications/statistical-reports/st3; Retrieved 12 June 2017
[4] Alberta Energy; http://www.energy.alberta.ca/OilSands/791.asp; retrieved March 7, 2017
[5] de Klerk, A.; Gray, M. R.; Zerpa, N. Unconventional oil and gas: Oilsands; Future energy; 2nd edition; 2014
[6] Exploring Oil Sands Science - Part I & II; Youtube video; by Natural Resources Canada
[7] Process Animation - Athabasca Oil Sands Project; https://www.youtube.com/watch?v=Dx1jOD-V8mc; Retrieved 12 June 2017
[8] MEG/WRI’s Partial Bitumen Upgrader Project – Adding Value to MEG and Alberta; Wyoming Infrastructure Authority; http://wyia.org/wp-content/uploads/2015/02/don-collins.pdf; Retrieved 20 March 2017
[9] SDTC Success Story; https://www.sdtc.ca/sites/default/files/megenergy_english_web.pdf; Retrieved 20 March 2017
[10] Corscadden, T. (2012). MEG HI-Q: Cost-effective bitumen conversion. AI-EES Technology Talk.Link:http://www.ai-ees.ca/wp content/uploads/2016/03/14_corscadden_tom_energy_technologies.pdf
[11] U.S. firm claims it has unlocked key to partial upgrading; Gary Lamphier; Edmonton Journal; Apr 22, 2016
[12]­ PUBLIC-INTEREST BENEFIT EVALUATION OF PARTIAL-UPGRADING TECHNOLOGY; G. Kent Fellows, Robert Mansell, Ronald Schlenker and Jennifer Winter; SPP Research Papers, Volume 10, Issue 1, January 2017
[13] Methods and systems for producing reduced resid and bottomless products from heavy hydrocarbon feedstocks; European Patent; EP 1 970 427 A3
[14] A New Look at Heavy Oil; Carlos A. Cabrera; http://www.oilandgascouncil.com/sites/default/files/files/Ivanhoe درصد20Energy_0.pdf; Retrieved 30 March 2017
[15]  Ivanhoe Energy's HTL technology partner, Ensyn, completes alliance for second-generation biomass technology with a world leader in refining processes; http://www.prnewswire.com/news-releases/ivanhoe-energys-htl-technology-partner-ensyn-completes-alliance-for-second-generation-biomass-technology-with-a-world-leader-in-refining-processes-61952222.html; Retrieved 30 March 2017
[16] New Technology for Heavy Oil Desulphurization and Upgrading “DSU”; IBIA Annual Convention; November 4, 2014
[18] Processing Refinery Bottoms into Desulfurized Marine Fuel Utilizing the DSUTM Process; John H. Gordon; http://www.fieldupgrading.com; Retrieved 07 Apr 2017
[19] Technology for the De-Sulphurization and Upgrading (DSU) of Bitumen, Vacuum Residue and Asphaltenes; Canadian Heavy Oil Conference; Nov. 3-4, 2014; Calgary, AB, Canada
[20] DESULPHURIZING & UPGADING THE BOTTOM OF THE BARREL; World Heavy Oil Congress 2015; Edmonton, AB, Canada
[21] Converting Refinery Bottoms to Valuable Low Sulfur Bunker Fuel for the Shipping Industry; John Gordon, Neil Camarta; World Heavy Oil Congress 2016; Calgary, AB, Canada
[22]  https://business.un.org/en/entities/13; retrieved 11 April 2017
[23] Health risks of shipping pollution have been 'underestimated'; The Guardian; 9 April 2009; https://www.theguardian.com/environment/2009/apr/09/shipping-pollution; Retrieved 11 April 2017
[24] The DSU Process, a Global Opportunity; http://industrialheartland.com/wp-content/uploads/2017/01/Field-Upgrading.pdf; Retrieved 12 April 2017
[25] Bitumen Partial and Targeted Upgrading: the Next Step; Wagner J., Kresnyak S., World Heavy Oil Congress; March 24-26, 2015; Edmonton, Canada
[26] Convert heavy oil residue into synthetic fuel; Kresnyak S., Price S., Wagner J.; Hydrocarbon processing; March 2014; 91-95
[27] GASIFICATION IN THE CANADIAN OIL SANDS:  THE LONG LAKE INTEGRATED UPGRADING PROJECT; Rettger P.; GASIFICATION TECHNOLOGIES; October 3 - 6, 2004; Washington, USA
[28] Has the time for partial upgrading of heavy oil and bitumen arrived? Colyar J.; PTQ, Q4, 2009, 43-56
[29] Supercritical water cracking technology; http://www.albertacanada.com/japan/documents/JGC.pdf; Retrieved 3 May 2017
[30] Upgrading of bitumen by using supercritical water; Kayukawa T.; 5th NCUT upgrading and refining conference; Sep 14-16, 2009; Edmonton, AB, Canada
[31] Pilot Plant Testing of SCWC Technology Launched in Canada; http://www.jgc.com/en/DisplayHtml/view/100; Retrieved 5 May 2017
[32] JetShear poised for commercial applications; http://fractalsys.com/commercialization/; Retrieved 5 June 2017
[33] The Science of JetShear; http://fractalsys.com/science/; Retrieved 5 June 2017
[34] Field Demonstration Results of a Novel Cavitation Technology that Dramatically Reduces Diluent Required for Transportation and Improves Heavy Oil and Bitumen Properties; Edwin J. Veith, Michel Chornet; World Heavy Oil Congress 2016; Calgary, Ab, Canada; 6-9 Sep. 2016